Siemens SINAMICS G120
The drive trips on undervoltage (F30003) under load; noticeable ripple observed on the DC-link voltage.
Faulty — board out of service
Repaired — tested under load
Fault
The drive trips on undervoltage (F30003) under load; noticeable ripple observed on the DC-link voltage.
Analysis
Mains and input phases were healthy. DC-link ripple and bus collapse under load pointed to aged electrolytic capacitors. ESR measurement showed high internal resistance.
Repair Steps
- 1Mains/input verification
Input phases and rectifier found healthy.
- 2Capacitor measurement
DC-link capacitors measured with ESR meter; high ESR found.
- 3Recap
Capacitors replaced with new ones of the original value/rating.
- 4Test under load
DC-link ripple returned to normal; F30003 did not recur.
Changed Components
- DC-link electrolytic capacitors
- Balancing resistors
Test Result
DC link stable under load; ripple within manufacturer tolerance.
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